Sunstone Micro E Weld Head
The Sunstone Micro E is an electromagnetic linear motion weld head engineered for ultra-high welding results at the micro level.
With attached 5x microscopic optics and brilliant LED lighting, the Micro E delivers as little as 30 grams in force within 1 micron in accuracy, numbers that surpass competitive weld heads.
Force, position, and displacement feedback adds to the weld head's fit for applications that require precision welding, such as microelectronics, electric motors and coils, actuators, magnetic wire, and any other situation that requires a fine weld in a specific spot for R&D or automated production. Call or text the micro welding experts at +1 801-658-0015 for questions.
Why you need The Sunstone Micro E Micro Weld Head
- Force, Position, & Displacement feedback and monitoring.
- As low as 30 grams of force
- Built in LED lighting
- Included microscope mounted to the front of weld head
Typical Applications
- Microelectronics
- Electric Motors and Coils
- Actuators
- Magnetic Wire
Features
- Electromagnetic Linear Motion for Ultra Precise Positioning
- 30-2000grams Adjustable Weld Head Force
- Positional Accuracy of 1 Micron
- Built-in Force, Position, and Displacement Feedback*
- 5x Microscopic Optics
- Multi-Joint Microscopic Arm for Comfortable Operation
- 300 Lumens LED Lamp
- PLC Compatible
- Removable Ceramic Base Plate
- Rotary Height Adjustment
- 2-Year Warranty Backed by Sunstone's Reputation for Quality and Customer Service
Industries
- Micro electronics
- Electric motors & Coils
- Actuators
- Magnet wire Welding
KEY UNIT SPECIFICATIONS
|
|
Tabletop Footprint (L x W x H)
|
56x10.8x45.7 cm w/ Microscope, 14x10.8x45.7 cm w/o Microscope
|
|
Unit Weight
|
10.1 kg w/ Microscope 8.9 kg w/o Microscope
|
|
Electrode Stroke (Travel distance) Distance)
|
25 mm
|
|
Force Range
|
30-2000 grams
|
|
Position Displacement Accuracy
|
±1 Micron
|
|
Duty Cycle (30 g to 2 kg Holding Force)
|
100%
|
|
Head Type
|
PARALLEL, OPPOSED, or THERMOCOMPRESSION
|
|
Weld Force Method
|
DIRECT
|
|
ACTUATION METHOD
|
ELECTROMAGNETIC LINEAR ACTUATOR
|
|
THROAT DEPTH
|
17.8 cm
|
|
NUMBER OF SCHEDULES
|
1,000 + (CREATED VIA PICO WELDER)
|
|
ELECTRODE SPEED
|
HOME POINT TO HOVER POINT: 1-100 mm/sec
HOVER POINT TO WELD POINT: 1-100 mm/sec
|
|
Power Input
|
48 Vdc @ 2.5 A
|
|
Welding Current
|
300 A @ 50% DC
|
|
OPERATING TEMPERATURE
|
0 to 65° C
|
PROTECTION PLAN
This product is also available online with Circle Plan!
Set-Up Video:
Watch this video and follow along to setup your Micro-E Weld Head with Parallel Gap Electrodes
Need Electrodes? Find them at the links below!
MEL-AG
MEL-AMO
MEL-BMO
DO YOU NEED TRAINING?
Sunstone's training team is ready to help you master the Micro E Weld Head Visit our Training Page to learn more.
*Note about Tariffs (Updated May 1, 2025)
Sunstone is a home-grown, made-in-USA company. Most of our welders are engineered and built by skilled American workers who take pride crafting high-precision, highly robust welders. During manufacturing, Sunstone uses parts and materials sourced from U.S. companies whenever possible. In some instances, parts and materials may be sourced from outside the U.S. due to availability and cost. Unavoidably, recent tariffs have increased the cost of parts and materials.
To offset the increased cost in manufacturing, beginning May 1, 2025 Sunstone is adding a modest surcharge to affected products. The surcharge for this product is 426.5 and has already been added in to the purchase price. We will continue to monitor tariff costs and will happily adjust these down or eliminate them all together if possible.
