Ultrasonic Welding System
The basic components of our ultrasonic welding systems consist of an ultrasonic generator unit (power supply) and a welder main unit (weld head / press).
By applying ultrasonic vibration and force to the objects to be joined, welding is achieved by utilizing the heat generated at the boundary surface of the objects.
Components of our Ultrasonic Welder Systems:
- Ultrasonic Generator: A commercial power line frequency (50/60 Hz) source is converted to high electrical frequencies of ultrasonic range or higher
- Ultrasonic Transducer & Cone: Converts electrical frequency to a mechanical vibrational frequency and amplitude
- Horn: Resonates with the vibration of the transducer, vibration, applies force to the objects to be joined and directs energy to the area to be joined
- Anvil (Support Jig): It is used to position and fix the object to be joined so that the vibration energy will not escape
- Rib: It helps to direct and concentrate the energy at the joined section

Contact us to further discuss your specific requirements.
*Sunstone is able to sell AVIO products only in the USA.
DO YOU NEED TRAINING?
Sunstone's training team is ready to help you master the AVIO Ultrasonic Welding System Visit our Training Page to learn more.
*Note about Tariffs (Updated May 1, 2025)
Sunstone is a home-grown, made-in-USA company. Most of our welders are engineered and built by skilled American workers who take pride crafting high-precision, highly robust welders. During manufacturing, Sunstone uses parts and materials sourced from U.S. companies whenever possible. In some instances, parts and materials may be sourced from outside the U.S. due to availability and cost. Unavoidably, recent tariffs have increased the cost of parts and materials.
To offset the increased cost in manufacturing, beginning May 1, 2025 Sunstone is adding a modest surcharge to affected products. The surcharge for this product is 0 and has already been added in to the purchase price. We will continue to monitor tariff costs and will happily adjust these down or eliminate them all together if possible.