
Āeon HF™ Inverter Welder
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The Aeon HF is a high frequency inverter spot welder that leverages the latest technology to produce an exceptional weld for many different applications. With the Aeon HF, Sunstone has re-invented high frequency welding technology, providing manufacturers with an ultra-modern HF welding solution backed by experienced customer service and a 2-year warranty. With one look, you can tell the Aeon HF is not your typical HF inverter welder.
Key Features:
The Āeon HF will complete more successful welds within a give time period than the competition, outperforming its nearest competitor three to one. The Āeon HF inverter welder's advanced duty cycle design is a benefit to every manufacturer because it will complete two welds by the time any other welder finishes just one. Packed with digital energy control and closed-loop feedback, the Āeon HF provides a cleaner, smoother weld.
A large, digital touchscreen interface reduces operator training times while supporting exact energy control over every aspect of the weld. The result of innovative digital control is what Sunstone calls a “smoother” and cleaner weld. The operator can create a slow, soft increase in energy as opposed to a coarse punch, resulting in less splash and a more refined look.
The Āeon HF is new inverter welding technology, a fact much evident were you to place the Āeon HF next to any other inverter welder. You’ll be immediately struck by technology differences. With its advanced duty cycle, the Āeon HF is a game changer for many manufacturers who must boost production to stay competitive yet operate under the confines of an ever-tightening budget.
Digital closed-loop feedback enables the Āeon HF to adapt to changes in resistance, dynamically monitoring the process 25,000 times per second. Should resistivity change during the weld, the Āeon HF will make whatever energy adjustments are required to meet set parameters. Automated alarms will alert the operator to discrepancies in expected results.
High-production facilities, automated production floors, or any manufacturing process wherein every weld must meet operator-defined specifications will benefit from integrating the Āeon HF into their production process. The automotive industry, medical device manufacturers, the aerospace market, battery manufacturers, and any other production process that requires high levels of process control over micro-level welds are target markets for this new welder and its advanced welding technology.
The Āeon HF was designed by the Sunstone engineering team and is manufactured in Payson, Utah by a dedicated team of professional assemblers and quality control specialists. Moreover, like all Sunstone welders, the Āeon HF is supported by a customer service team in the USA with native English-speaking technicians.
Sunstone is an ISO 9000 certified organization with more than 15 years of manufacturing experience in the micro welding space. When you choose Sunstone you're choosing quality.
Model Number | HF-2500/208 | HF-2500/400 | HF-2500/480 |
Nominal Voltage Range (3 Phase) | 208 VAC | 400 VAC | 480 VAC |
Line Voltage Range | 192 to 220 VAC | 360 to 420 VAC | 430 to 504 VAC |
Output kW @ Max Demand | 6.25kW |
Output Transformer Voltage @ Max Rated Output Current | 2.5V |
Open Circuit Max Output Voltage @ Nominal Line | 10V |
Output Feedback Response Time (current, voltage, power) | 40µS |
Programmable Weld Pulse Segments | Squeeze, Pulse 1(P1), P1 Upslope, P1 Weld, P1 Downslope, Cool, P2 Upslope, P2 Weld, P2 Downslope, Hold |
Weld Schedule Memory | 1,000+ (can be locked for protection) |
Control Modes and Measurement Parameters | Monitoring Current, Power, and Resistance independently on each pulse; monitoring Envelope, Time Limits, Energy |
Graphic Display | 10" Touchscreen HD LCD |
Current Measurement Range/Accuracy | 200A to 2500A ±2A |
Voltage Measurement Range/Accuracy | 0.10V to 10V ±0.05V |
Power Voltage Measurement Range/Accuracy | 0.01kW to 6.25kW ±20W |
Custom Alarms | Visual, Audible; PLC Outputs |
Input Isolation | All Inputs/Outputs Fully Isolated |
Firing Switch Initiation | Single, Dual Foot, Mechanical, Optical Firing Switch |
Remote Control | Basic Weld Schedule Select, Advanced Remote Weld Settings Select, Weld Inhibit, Emergency Stop |
Ethernet Modbus | Change Weld Schedules, Change Individual Weld Parameters, Receive Detailed Weld Data |
Electrode Voltage | Weld Voltage Feedback Operation |
Weight | 67 lbs |
Dimensions | 12.5” x 19.5” x 15” (318mm x 496mm x 381mm) [W x L x H] |
Sunstone's training team is ready to help you master the Āeon HF™ for any particular application, Visit our Training Page to learn more.
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